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Arlo Robot Assembly Guide

Curriculum

  • 1 Section
  • 47 Lessons
  • Lifetime
Expand all sectionsCollapse all sections
  • Arlo Robot Assembly Guide
    47
    • 1.1
      Section 0 – Getting Ready to Build Arlo
    • 1.2
      Section 1 – Motor Mount and Wheel Kit Assembly
    • 1.3
      Step 1 – Axle Assemblies
    • 1.4
      Step 2 – Motor to Bearing Block Assembly
    • 1.5
      Step 3 – Drive Axle Pin
    • 1.6
      Step 4 – Bearing Block and Axle
    • 1.7
      Step 5 – Soldering the Encoder Connectors
    • 1.8
      Step 6 – Encoder Cables
    • 1.9
      Step 7 – Encoder Assemblies
    • 1.10
      Step 8 – Drive Wheels
    • 1.11
      Step 9 – Wheel Assemblies to Drive Shaft
    • 1.12
      Section 2 – Caster Wheel Kits
    • 1.13
      Step 10 – Swivel Rod and Mounting Plate
    • 1.14
      Step 11 – Swivel Block
    • 1.15
      Step 12 – Flange Bearings
    • 1.16
      Step 13 – Shaft Collar and Swivel Post
    • 1.17
      Section 3 – Mounting Wheel Assemblies
    • 1.18
      Step 14 – Lay Out the Parts
    • 1.19
      Step 15 – Motor Mounts to Arlo Base
    • 1.20
      Step 16 – Casters to Arlo Base
    • 1.21
      Step 17 – Screws and Standoffs
    • 1.22
      Section 4 – Arlo Power Distribution Board
    • 1.23
      Step 18 – Low-Profile Components
    • 1.24
      Step 19 – Diodes
    • 1.25
      Step 20 – Fuse Holders
    • 1.26
      Step 21 – Terminal Blocks
    • 1.27
      Step 22 – Switch Terminals
    • 1.28
      Step 23 – Charging Power Jack
    • 1.29
      Step 24 – Voltage Regulators and Heat Sinks
    • 1.30
      Step 25 – Polarized Capacitors
    • 1.31
      Step 26 – Switch Plate
    • 1.32
      Step 27 – Switch Plate Assembly to PDB
    • 1.33
      Section 5 – Batteries and Battery Tray
    • 1.34
      Step 28 – Prepare Battery and Tray
    • 1.35
      Step 29 – Batteries and Tray
    • 1.36
      Section 6 – Assembling and Mounting the Ping))) Sensors
    • 1.37
      Step 30 – Light Pipe and Protector Stands
    • 1.38
      Step 31 – Attach Ping)))s to Stands
    • 1.39
      Section 7 – Control Components and DHB-10 Connections
    • 1.40
      Step 32 – Arlo Power Distribution Board
    • 1.41
      Step 33 – DHB-10 and Control Board
    • 1.42
      Section 8 – Arlo Top Deck
    • 1.43
      Step 34 – Wiring the DHB-10 Power Connections
    • 1.44
      Step 35 – Wire PDB to Battery
    • 1.45
      Step 36 – Prep the Barrel Jack Connection
    • 1.46
      Step 37 – Connecting Power & Encoders
    • 1.47
      Step 38 – Mount Top Deck

Step 3 – Drive Axle Pin

  • Insert the drive pin into the axle. 

This will require some “gentle, yet firm” taps from a small steel hammer.   The drive pin should be centered side-to-side through the axle as shown.  Be careful to not damage the (soft) aluminum axle.

Once the drive pin is installed, it is very difficult to remove.  Double-check your work to be sure that you’ve done everything correctly up to this point.

You may wish to use a small piece of wood to support the axle as you “tap” the pin through the axle (above).  When you’re finished, the drive pin should be centered in the axle.


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Step 2 – Motor to Bearing Block Assembly
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Step 4 – Bearing Block and Axle
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