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Arlo Robot Assembly Guide

Curriculum

  • 1 Section
  • 47 Lessons
  • Lifetime
Expand all sectionsCollapse all sections
  • Arlo Robot Assembly Guide
    47
    • 1.1
      Section 0 – Getting Ready to Build Arlo
    • 1.2
      Section 1 – Motor Mount and Wheel Kit Assembly
    • 1.3
      Step 1 – Axle Assemblies
    • 1.4
      Step 2 – Motor to Bearing Block Assembly
    • 1.5
      Step 3 – Drive Axle Pin
    • 1.6
      Step 4 – Bearing Block and Axle
    • 1.7
      Step 5 – Soldering the Encoder Connectors
    • 1.8
      Step 6 – Encoder Cables
    • 1.9
      Step 7 – Encoder Assemblies
    • 1.10
      Step 8 – Drive Wheels
    • 1.11
      Step 9 – Wheel Assemblies to Drive Shaft
    • 1.12
      Section 2 – Caster Wheel Kits
    • 1.13
      Step 10 – Swivel Rod and Mounting Plate
    • 1.14
      Step 11 – Swivel Block
    • 1.15
      Step 12 – Flange Bearings
    • 1.16
      Step 13 – Shaft Collar and Swivel Post
    • 1.17
      Section 3 – Mounting Wheel Assemblies
    • 1.18
      Step 14 – Lay Out the Parts
    • 1.19
      Step 15 – Motor Mounts to Arlo Base
    • 1.20
      Step 16 – Casters to Arlo Base
    • 1.21
      Step 17 – Screws and Standoffs
    • 1.22
      Section 4 – Arlo Power Distribution Board
    • 1.23
      Step 18 – Low-Profile Components
    • 1.24
      Step 19 – Diodes
    • 1.25
      Step 20 – Fuse Holders
    • 1.26
      Step 21 – Terminal Blocks
    • 1.27
      Step 22 – Switch Terminals
    • 1.28
      Step 23 – Charging Power Jack
    • 1.29
      Step 24 – Voltage Regulators and Heat Sinks
    • 1.30
      Step 25 – Polarized Capacitors
    • 1.31
      Step 26 – Switch Plate
    • 1.32
      Step 27 – Switch Plate Assembly to PDB
    • 1.33
      Section 5 – Batteries and Battery Tray
    • 1.34
      Step 28 – Prepare Battery and Tray
    • 1.35
      Step 29 – Batteries and Tray
    • 1.36
      Section 6 – Assembling and Mounting the Ping))) Sensors
    • 1.37
      Step 30 – Light Pipe and Protector Stands
    • 1.38
      Step 31 – Attach Ping)))s to Stands
    • 1.39
      Section 7 – Control Components and DHB-10 Connections
    • 1.40
      Step 32 – Arlo Power Distribution Board
    • 1.41
      Step 33 – DHB-10 and Control Board
    • 1.42
      Section 8 – Arlo Top Deck
    • 1.43
      Step 34 – Wiring the DHB-10 Power Connections
    • 1.44
      Step 35 – Wire PDB to Battery
    • 1.45
      Step 36 – Prep the Barrel Jack Connection
    • 1.46
      Step 37 – Connecting Power & Encoders
    • 1.47
      Step 38 – Mount Top Deck

Step 35 – Wire PDB to Battery

It’s now time to connect both sets of battery wires to their respective terminals.

Remember that these two sets of battery wires are already connected to the batteries.  While you’re working with them, so be sure to not cause any short circuits – we don’t want to arc-weld any robot parts in this project!

  • Remove the tape covering one BLACK wire end. Keep it from touching any conductive surfaces or objects.
  • Insert the BLACK battery wire into the one of the two GND connections on one of the two BATTERY labeled terminal blocks, and tighten with the small flat-blade screwdriver.
  • Remove the tape covering the remaining BLACK wire end. Keep it from touching any conductive surfaces or objects.
  • Insert the second BLACK battery wire into the other GND connection on the second BATTERY labeled terminal block, and tighten with the small flat-blade screwdriver.
  • Next, make sure that both switches are in the OFF position.
  • Remove the tape covering one YELLOW wire end. Keep it from touching any conductive surfaces or objects.
  • Insert ONE yellow wire end into one of the two “+12” battery terminals. Tighten as before.
  • Remove the tape covering the other YELLOW wire end. Keep it from touching any conductive surfaces or objects.
  • Insert the remaining YELLOW wire end into the other “+12” battery terminal. Tighten as before.

Since we’re working with stranded wires, make sure these connections are solid and that there are no little tiny wires that aren’t totally contained within the terminal screw cavity.

Important Tip: SLA batteries can permanently lose functionality if allowed to remain discharged or in a low-charge state for an extended period of time. It is important that SLA batteries be completely charged periodically to prevent this. We strongly recommend that you fully charge your Arlo batteries at least once per month, even when the robot is not in use.


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Step 34 – Wiring the DHB-10 Power Connections
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Step 36 – Prep the Barrel Jack Connection
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